Custom apparel · No minimum

Custom Baseball Caps

Custom baseball caps put your team's logo on a piece people actually keep wearing, on the field, at the job site, and around town all year. We embroider and print baseball caps from Yupoong and Otto Cap, with no minimum and a free digital proof before we run your order. From $34.99 each.

Trusted by teams at

Order with total confidence

Free digital proof See your exact baseball cap before we make it.

No minimum order Order one or one thousand.

In-house decoration Embroidered or printed by our own US team.

Free shipping On orders over $150.

Why businesses trust Arklavo

Proof, not promises

4.8 Rated 4.8 out of 5 by verified buyersVerified buyers, rated on Judge.me

13,000+

businesses served

2 days

typical dispatch on most orders

$0

setup and digitizing fees, at any quantity

Star rating reflects live verified buyer reviews across our apparel range. No minimum is real, not a slogan: single pieces are decorated to the same standard as bulk runs.

Branded baseball caps in four steps

1

Choose your baseball caps

Structured or unstructured, flat brim or curved, embroidered or printed with your logo.

2

Add your logo

Upload in the customizer or send it to us.

3

Approve a free proof

We send a digital proof before production.

4

We make and ship

Made in house in 2 to 3 business days, then shipped with tracking, about 2 to 5 days in the US.

Live design studio

Design your custom baseball cap in minutes

No design experience needed. Upload your logo, drop in names or text, pick your colors and sizes, and see it on the cap in a live preview, all in our own studio.

Upload your logoPick colors & sizesLive 3D preview

Upload your logo or add text Drop in your artwork or type names. We position it for you and send a proof.
Embroidery or printed finish Choose stitched embroidery or DTG and DTF print, plus your thread or ink colors for a clean, durable mark.
Free proof before we make it Approve a digital proof of your exact baseball cap. No minimum, no setup fees.

Design your cap

Names and text included at no extra cost.

Order more custom baseball caps, pay less per cap

Custom baseball caps start at $34.99 each with no minimum and no setup fees. Standard bulk discounts apply as your quantity rises.

1 to 9

Full price

Single orders

10 to 23

5% off

Small teams

24 to 49

10% off

Clubs and crews

Curved brim or flat brim: which cap fits your team?

Two ways to wear your logo. Both are decorated in-house with no minimum and a free digital proof before we run your order. Here is how the curved-brim and flat-brim caps compare.

Compare	Curved brim capOtto Cap	Flat brim capYupoong
Look	Curved brim, classic structured crown	Flat brim, modern low-profile
Material	Cotton twill, midweight structured	Lightweight poly blend, relaxed crown
Fit	Adjustable strap, one size fits most	Snapback or fitted, sits slightly lower
Best for	Sports teams, outdoor crews, everyday brand wear	Streetwear brands, youth teams, promotional events
Sizes	One size, adjustable	One size, snapback, or fitted S to XL
Decoration	Embroidery, DTG, or DTF, no minimum	Embroidery, DTG, or DTF, no minimum
Stocked colors	Black, navy, gray, and more on request	Black, white, khaki (more on request)
From	$35.99 each	$34.99 each
	View Otto Cap baseball caps	View Yupoong baseball caps

Single caps start at $34.99. Exact tiered pricing for 12+, 50+, and 100+ comes back on your quote. Adjustable sizing fits most adults, and youth sizes are available on select styles. Ask on your quote.

Custom embroidered baseball caps: how your logo is stitched

Real embroidery and print, decorated and finished in our own shop.

Embroidery or print, your call

We embroider your logo straight into the front panel for a raised, durable finish, or run DTG and DTF print when you want full-color detail across the face or brim.

We digitize your artwork

Our team turns your logo into clean stitch files or print-ready art and shows you a proof to sign off, so the result matches your brand.

Finished custom embroidered caps stacked and ready to ship

Made to be worn hard

Quality cotton twill and poly blend caps built for daily wear, finished and checked by hand before they ship.

Case study

How a growing team kitted out its crew in branded baseball caps

A taproom team in matching custom embroidered caps

A growing local business outfitted its crew in custom embroidered baseball caps from a single sample, with no minimum and a free proof. See how it came together.

No minimum to startFree proof approvedSimple reorders

Read the full case study

Why custom baseball caps from Arklavo beat the usual options

Real stitched embroidery or print, no minimum, and days not weeks. It is a combination no promo shop, online marketplace, or local embroiderer offers all at once.

Option	Real stitched embroidery	No minimum	Days, not weeks
Promo shops	Sometimes	Often minimums	Varies
Online marketplaces	Varies by seller	Print only	Varies
Local embroiderer	Yes	Often a minimum	Often weeks
ArklavoBest value	Yes	Yes	Yes

Comparison reflects typical offerings in each category, not any single named company. Many no-minimum options apply only to printing, or set a separate minimum for embroidery. Arklavo decorates a single baseball cap with no minimum, by embroidery or print.

What customers say about their custom baseball caps

The digital proof came back the same day and the stitching was crisp on all 48 caps. Reordering for the summer season was effortless.

James R.

Operations, craft brewery

No minimum meant we tested one cap before the whole season order. The team has not taken them off since.

Daniela M.

Coach, youth sports club

Spot-on color match to our brand and the embroidery still looks new after a season of wear and washes.

Priya K.

Owner, neighborhood cafe

Market outlook

Custom baseball caps are one of the top-selling items in branded apparel

The market data lines up with what we see every week. Branded headwear is the single biggest headwear category in promotional products, and baseball caps are a growing share of that as embroidery moves past 40 percent of the decorated-apparel market. More teams and brands are choosing stitched logos on custom baseball caps for the premium look, and they want it without a fifty-piece minimum. That is the shift we built Arklavo around.

Conor SmartApparel Expert, Arklavo

13%: projected yearly growth of the decorated-apparel market through 2030
$68B: projected market size by 2030, up from $29B in 2023
40%+: share of the decorated-apparel market now decorated by embroidery, the finish most teams want on baseball caps

Market figures: Grand View Research (decorated apparel market) and ASI Research (US promotional products), 2024. Interpretation by Arklavo.

Everything to know about custom baseball caps

Custom baseball caps are the piece your crew actually keeps wearing. We stock styles from Yupoong and Otto Cap, in curved brim and flat brim, structured and unstructured crowns, and adjustable or fitted cuts. Structured caps keep their shape through hard outdoor use; unstructured caps feel softer and sit lower. Your logo goes on in real stitched embroidery, DTG print, or DTF, whichever suits the artwork and the fabric.

Choosing your custom baseball caps

A structured curved-brim cap reads classic and takes a front panel logo well. A flat-brim or low-profile cap feels more contemporary and works for brands with a streetwear edge. We carry curved and flat brim styles from Yupoong and Otto Cap, in adjustable and fitted cuts, in black, navy, gray, and khaki with more shades on request.

Embroidery, DTG, or DTF

We embroider your logo into the front panel or side for a raised, durable finish, or run DTG and DTF print when you want full color across a large area. Embroidery holds up best for long-term team and staff wear, while print suits detailed art and gradients. We digitize your artwork in house at no charge before a proof.

Ordering, no minimums, and reorders

There is no minimum, so you can order a single baseball cap to check the color, fit, and decoration before a full run, and the price per cap falls as the quantity rises. We send a free digital proof before anything is made. Once your logo is on file, reorders are simple.

Custom baseball caps suit sports teams, outdoor crews, brand activations, event staff, corporate teams, and anyone who needs a head-to-toe branded look. Embroidery looks sharp on the front panel or side; full-color print covers detailed artwork and gradients. Pick a curved brim for a classic athletic look or flat brim for a streetwear edge. Send your logo and quantity for a quote

Baseball cap sizing and fit

Baseball caps are adjustable or fitted, not one-size universal. We carry adjustable styles that fit most adults, plus fitted sizes on select styles. Here is how to size a run for a team, and how curved-brim and flat-brim styles wear differently.

A woman wearing a custom embroidered cap showing the fit

Adjustable or fitted

Most styles feature an adjustable strap or snapback that fits most adult heads. Fitted styles come in numeric sizes, typically S to XL, and deliver a cleaner, more tailored look. If your crew wants a consistent branded look, adjustable caps are the easiest to order across a team. We can sort a full size run on your order, and youth sizes are available on some styles. Ask on your quote.

Hat fit guide comparing a structured cap and a trucker cap, one size adjustable

Fit by style

A curved-brim cap wears like a classic athletic piece and suits a wide range of head shapes. A flat-brim cap sits a touch higher and fuller and pairs well with a streetwear or youth-sports look. Structured crowns feel more polished; unstructured crowns break in with wear. Tell us the look you want and we will match the style and size run.

Built to last

Whether your logo is embroidered or printed, we set it to hold up through real use, so it won't crack, peel, or fade, wear after wear.

Spot clean or hand wash cold to keep the crown shape and the decoration sharp. Avoid machine wash for structured caps.

Read the full baseball cap care guide

Frequently Asked Questions

Do I need to order baseball caps in bulk?

No, there is no minimum order on branded caps. You can order one to check the fit and stitching, then scale to a full team run later, and the price per cap drops as the quantity rises. Send your logo and quantity to Arklavo and we will quote your exact order before you commit to a larger run.

Where can I buy custom baseball caps with logo embroidery?

You order them online from Arklavo, a US decorator that embroiders your logo onto caps in house. Send your artwork with the quantity, approve the free digital proof, and we stitch and ship the finished caps to you with tracking. There is no minimum, so you can order one or kit out a whole team.

Which cap styles and brands can I choose?

You can brand structured and unstructured six-panel caps, fitted caps, and adjustable snapbacks and strapbacks, from Yupoong and Otto Cap. Structured crowns hold a logo upright, while unstructured caps sit softer and more casual. Tell us the look and fit you want and we will match a style that suits your team.

How is the logo added to a cap?

Embroidery is the usual finish, stitched into the front panel for a clean, hard-wearing logo, with flat or raised 3D options. A woven or leather patch gives a more rugged look. Send a vector file or clear image and Arklavo digitises the artwork at no charge, then sends a proof before any cap is made.

Can I add text or a side logo to the cap?

Yes. Besides the front logo, you can add a side hit, a back logo, or a line of text such as a team name or year, and text in any position is included at no extra cost. Open the customizer, upload your logo, add the wording, and check a live mockup of the cap before you order.

Can I get fitted caps in a range of sizes?

Yes. Fitted caps come in graded sizes for a snug, structured look that suits sports teams and uniformed staff, while adjustable caps cover mixed head sizes with one option. Tell us whether you want fitted or adjustable and the sizes across the team, and we will match the right style and stitch your logo.

Which businesses order branded caps?

Sports teams, gyms, trades and outdoor crews, breweries, dealerships, and corporate teams order branded caps because they are worn daily and carry a logo well in almost any setting. Browse the full range of custom apparel to pair caps with embroidered polos, jackets, and tees for one matching team look.

Can I buy plain caps now and decorate them later?

You can, but most teams have us stitch the caps in one step so the colors and logo placement stay consistent across the order. If you only need undecorated caps for a future run, just ask and we will quote those instead. Once your logo is on file, adding a matching cap later takes one message.

Will the logo survive washing and daily wear?

Yes. Embroidery is stitched into the panel, so it resists fading and daily wear far better than print. Spot clean the cap with mild soap and cool water and let it air dry to keep the shape, rather than putting it through a hot wash. Every order is checked before dispatch so the stitching stays neat.

Does the price per cap fall on a large order?

Yes, the price per cap falls as the quantity rises, so a large staff or event order costs less for each hat, with no setup fees on the run. For bulk numbers, request a quote with your logo and the quantities you need and Arklavo will return tiered pricing to approve before production.

Can I reorder a few caps when new staff start?

Yes. With your logo saved on file, you can reorder one cap or a small batch at any time, with no minimum and no new artwork charge. That keeps headwear consistent as new people join through the year, so a new starter gets the same cap the rest of the team already wears.

Are there setup or digitising fees on an order?

No. There are no setup, digitising, artwork, or proof fees, and a first order takes 15% off with code UNIFORM15. The base price covers your front logo and any text. A small charge applies only if you add a second position, such as a side logo on top of a front one. Request a quote to confirm your pricing.

Get your custom baseball caps branded

Sports teams, brands, outdoor crews.

Send your logo and quantity for a free proof and a quote. No minimum, free shipping over $150, 15% off your first order with FIRST15.

Request a quote