Custom activewear · No minimum

Custom Mens Activewear

Custom mens activewear from Arklavo puts your logo on performance pieces your team will actually wear, at the gym, on the field, and on the job. We embroider and print on moisture-wicking polos, training tees, quarter-zips, and more, with no minimum order and a free digital proof before we start. Design online or request a quote.

Trusted by teams at

Order with total confidence

Free digital proof See your exact activewear before we make it.

No minimum order Order one piece or one thousand.

In-house decoration Embroidered or printed by our own US team.

Free US shipping On orders over $150.

Why businesses trust Arklavo

Proof, not promises

4.8 Rated 4.8 out of 5 by verified buyersVerified buyers, rated on Judge.me

1,000+

businesses served

5.7

average pieces per first order

1 in 5

business customers reorder

Star rating reflects live verified buyer reviews across our apparel range. Order figures are from Arklavo's own recent custom-apparel orders; most first orders are a small sample run, which is why no minimum is real, not a slogan.

Branded activewear in four steps

1

Choose your activewear

Performance polos, quarter-zips, and training tees, embroidered or printed with your logo.

2

Add your logo

Upload in the customizer or send it to us.

3

Approve a free proof

We send a digital proof before production starts.

4

We make and ship

Decorated in house in 5 to 10 business days, then shipped with tracking, about 2 to 5 days in the US.

Live design studio

Design your custom activewear in minutes

No design experience needed. Upload your logo, add names or numbers, pick your colors and sizes, and see it on the garment in a live preview, all in our own studio.

Upload your logoPick colors and sizesLive 3D preview

Upload your logo or add text Drop in your artwork or type names and numbers. We position it and send a proof before anything is made.
Embroidery or printed finish Choose stitched embroidery for a raised chest mark, or DTG and heat press print for full-color graphics on performance fabric.
Free proof before we make it Approve a digital proof of your exact piece. No minimum, no setup fees.

Design your activewear

Names and numbers included at no extra cost.

Order more, pay less per piece

Custom men's activewear starts at a flat finished price with no minimum and no setup fees. Standard bulk discounts apply as your quantity rises.

1 to 9

Full price

Single orders

10 to 23

5% off

Small teams

24 to 49

10% off

Clubs and crews

Embroidered or printed, up close

Every logo is decorated in our own US workshop. Pick raised embroidery stitched right into the performance fabric, or a sharp DTG or heat press print with bright color and fine detail. We match the method to your artwork and your garment so it lasts wash after wash.

Embroidery or DTG and heat press print, your choice
No minimum and no setup or digitizing fees
Free digital proof before we run your order

Embroidered or printed in-house on performance fabric

Polo or training tee: which activewear fits your team?

Two core formats for branded men's activewear. Both are decorated in-house with no minimum and a free digital proof. Here is how they compare for fit, use case, and decoration.

Compare	Performance poloSport-Tek	Training teeA4
Look	Clean chest embroidery, left or center	Full-color print across chest or back
Material	Performance poly or poly-blend, moisture-wicking	Tri-blend or lightweight jersey, soft hand
Fit	Athletic cut, structured shoulders	Relaxed active fit, moves with you
Best for	Staff polos, coaching gear, team uniforms	Training tees, event shirts, large graphic art
Sizes	S to 4XL, true athletic sizing	S to 3XL, unisex and men's fits available
Decoration	Embroidery or DTG, no minimum	DTG, heat press, or embroidery, no minimum
Stocked colors	Black, navy, white, gray, and more on request	Black, white, charcoal (more on request)
From	Quote on request	Quote on request
	View Sport-Tek beanies	View A4 beanies

Exact pricing comes back on your quote. Athletic sizes run S to 4XL and vary by brand and style. Tell us the look you want and we will match the right cut.

How your activewear is made

Real embroidery and print on performance fabric, decorated and finished in our own US shop.

Embroidery or print, your call

We embroider your logo directly into the performance fabric for a raised, durable finish, or run DTG and heat press print when you want full-color detail across a large area of the garment.

We prepare your artwork

Our team converts your logo into clean stitch files or print-ready art and sends you a proof to sign off before we touch a single garment, so the result matches your brand exactly.

Finished embroidered custom beanies folded and ready to ship

Built for active use

Sport-tek, A4, and Holloway performance styles built for real movement, finished and checked by hand before they leave our shop.

Case study

Custom Mens Activewear Case Study: How One Denver Gym Standardized Staff Kits

A Denver gym's member-experience lead, Adam, needed consistent custom mens activewear for trainers and front-desk staff without stacking up minimum-order requirements. Arklavo's no-minimum model let.

No minimum to startFree proof approvedSimple reorders

Read the full case study

Why custom men's activewear from Arklavo beats the usual options

Real stitched embroidery or print on performance fabric, no minimum, and days not weeks. It is a combination no promo shop, online marketplace, or local embroiderer offers all at once.

Option	Real stitched embroidery	No minimum	Days, not weeks
Promo shops	Sometimes	Often minimums	Varies
Online marketplaces	Varies by seller	Print only	Varies
Local embroiderer	Yes	Often a minimum	Often weeks
ArklavoBest value	Yes	Yes	Yes

Comparison reflects typical offerings in each category, not any single named company. Many no-minimum options apply to print only, or set a separate minimum for embroidery on performance fabric. Arklavo decorates a single piece of activewear with no minimum, by embroidery or print.

What customers say about their custom activewear

The proof came back fast and the embroidery on all 30 polos was crisp and consistent. The coaching staff wore them at the first game and every parent asked where we got them.

Marcus T.

Director, youth sports club

No minimum meant we ordered one polo to check the fit and color before the team run. The fabric held up through a full season of weekly training sessions.

Brandon K.

Owner, personal training studio

The chest embroidery still looks sharp after dozens of washes. We reordered for the new intake without any trouble at all.

Derek L.

Manager, corporate wellness team

Market outlook

The custom apparel market is set to more than double by 2030

The market data lines up with what we see every week. Branded performance apparel is a growing share of the decorated-apparel market, and embroidery now accounts for over 40 percent of all decorated-apparel decoration. Teams want their logo on activewear that actually performs, and they want it without a fifty-piece minimum. That is the gap Arklavo was built to fill.

Conor SmartApparel Expert, Arklavo

13%: projected yearly growth of the decorated-apparel market through 2030
$68B: projected market size by 2030, up from $29B in 2023
40%+: share of the decorated-apparel market now decorated by embroidery, the finish most teams want on performance gear

Market figures: Grand View Research (decorated apparel market) and ASI Research (US promotional products), 2024. Interpretation by Arklavo.

Everything to know about custom men's activewear

Custom mens activewear gives your team a consistent, professional look whether they are coaching, training, or representing your brand at an event. We decorate performance polos, training tees, quarter-zip pullovers, and athletic jackets from Sport-Tek, A4, Badger Sport, Holloway, and Augusta Sportswear in men's and unisex athletic fits. Your logo goes on in real stitched embroidery, DTG print, or heat press, whichever suits the artwork and the fabric best.

Choosing your custom men's activewear

A moisture-wicking polo works for staff uniforms, coaching gear, and front-of-house roles where you need a sharp look during physical activity. A performance quarter-zip or training tee suits gym teams, sport clubs, and outdoor crews. We carry styles from Sport-Tek, A4, Holloway, and Badger Sport in men's and unisex athletic fits, in black, navy, white, and gray with more colors on request.

Embroidery, DTG, or heat press

We embroider your logo into the chest or sleeve for a raised, durable mark that holds up through repeated washing, or run DTG and heat press print when you need full-color graphics or a large back design. Embroidery stays sharp on polo piqué and fleece; print suits fine-detail art on jersey and tri-blend. We prepare your artwork in house at no charge before sending a proof.

Ordering, no minimums, and reorders

There is no minimum, so you can order a single polo or tee to check the color, fit, and decoration before a team run, and the price per piece drops as your quantity rises. We send a free digital proof before any decoration begins. Once your logo is on file, reorders are quick and straightforward.

Branded activewear suits sports clubs, gyms, personal training studios, outdoor crews, school athletic departments, and corporate wellness teams. Embroidery looks sharp on a polo chest or sleeve; print covers large back graphics and full-color designs. Pick a polo for a clean team-uniform look or a training tee for a lighter, more relaxed fit. Send your logo and quantity for a quote

Activewear sizing and fit

Performance activewear runs in real athletic sizes. We carry men's and unisex fits from S to 4XL, with the exact range set by the brand and style you pick. Here is how to size a team run and how polo and tee fits compare.

S to 4XL athletic sizing

Most men's activewear styles run S to 4XL in true athletic sizing. A standard fit sits close through the shoulders and chest without restricting movement. If your crew prefers a looser active fit over a base layer, size up one. We can sort a full size run on your order. Ask on your quote if you need youth or tall sizes.

Custom beanie sizing guide showing cuffed and ribbed fit, 54 to 61 cm

Fit by style

A performance polo sits more structured through the body and reads as a team-uniform piece. A training tee moves more freely and suits high-activity roles. Moisture-wicking poly holds its shape and dries fast; tri-blend feels softer and drapes a little looser. Tell us the intended use and we will match the right style and size run.

Built to last through real use

Whether your logo is embroidered or printed, we set it to hold up through training, washing, and hard wear, so it keeps looking sharp on and off the field.

Wash inside out in cold water and tumble dry low to protect the performance fabric and keep the decoration looking new.

Read the full activewear care guide

Frequently Asked Questions

What types of custom mens activewear does Arklavo offer?

We offer a range of custom mens activewear including moisture-wicking performance polos, training tees, quarter-zip pullovers, athletic jackets, and team shorts. Styles come from Sport-Tek, A4, Badger Sport, Holloway, and Augusta Sportswear. All are available with embroidery, DTG print, or heat press decoration and no minimum order.

What sizes are available for men's performance activewear?

Most men's activewear styles run from S to 4XL in true athletic sizing. The exact top of the range depends on the brand and style. Youth and tall sizes are available on select styles. Add your size breakdown when you request a quote and we will confirm availability and flag any size-out charges before production.

Do you have a minimum order for branded activewear?

No. There is no minimum order on any custom activewear. You can order a single polo or training tee to check the fit, color, and decoration before committing to a larger team run. The price per piece falls automatically as your quantity rises, and we send a free digital proof before we start on any order.

How long does it take to ship custom activewear?

Most orders are decorated and ready to ship within 5 to 10 business days after proof approval. US shipping then adds roughly 2 to 5 business days, so most customers receive their order in about two weeks from placing it. Rush timelines are available on some styles. Ask on your quote if you have a hard deadline.

What decoration methods work on performance fabric?

We offer embroidery, DTG print, and heat press on performance activewear. Embroidery suits chest logos and sleeve marks on polo piqué and fleece, and it holds up through repeated washing. DTG and heat press work well for full-color designs and large back graphics on jersey and tri-blend. We advise the best method for your artwork and chosen fabric.

What is the polo fit like compared to a training tee?

A performance polo sits more structured through the shoulders and chest, making it a strong team-uniform piece for coaching, front-of-house, and event staff roles. A training tee moves more freely and suits high-activity use. Both run true to athletic sizing. If you want a looser fit for layering, size up one from your usual.

Will I see a proof before my activewear is made?

Yes. Every order gets a free digital proof showing your exact logo placement, size, and decoration method on the chosen garment. We send it before any decoration begins. Nothing goes into production until you approve the proof in writing, so you know exactly what you are getting before we touch a single piece.

How does bulk pricing work for team activewear orders?

Discounts apply automatically by quantity: 5% off at 10 pieces, 10% off at 24, 15% off at 50, 20% off at 100, and 25% off at 250 or more. There are no setup fees and no digitizing charges. Your first order also qualifies for 15% off with code FIRST15. Request a quote for a full price breakdown by size and style.

Can I mix sizes and styles in one activewear order?

Yes. You can mix sizes across one garment style in a single order and we count the total quantity for bulk pricing. Mixing different styles, such as polos and training tees, is available on request. Add your size and style breakdown to your quote request and we will confirm pricing and decoration options before production begins.

Is there a setup or digitizing fee for embroidery on activewear?

No. Arklavo charges no setup fees and no digitizing fees on any order. We convert your logo into clean stitch files or print-ready art in house at no charge, and we include a free digital proof before production. The price you get on your quote is the all-in finished price per piece, with bulk discounts applied by quantity.

How do I reorder branded activewear once my logo is on file?

Once your logo has been decorated and approved on a first order, your stitch file or print file is saved in our system. Reorders use the same file, so you skip the digitizing and proof steps if nothing has changed. Just send your new size run and quantity and we will turn around a price and estimated ship date quickly.

Does Arklavo offer free shipping on activewear orders?

Yes. All US orders over $150 ship free. Orders under $150 incur a standard shipping charge based on weight and destination. Shipping is tracked and we send a tracking link when your order leaves our shop. For large team orders, free shipping almost always applies. International shipping is available on request.