Custom apparel · No minimum
Custom Baseball Caps
Custom baseball caps put your team's logo on a piece people actually keep wearing, on the field, at the job site, and around town all year. We embroider and print baseball caps from Richardson, Yupoong, Flexfit, and more, with no minimum and a free digital proof before we run your order. From $14.99 each.
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Order with total confidence
Why businesses trust Arklavo
Proof, not promises
Star rating reflects live verified buyer reviews across our apparel range. Order figures are from Arklavo's own recent custom-apparel orders; most first orders we fill are a small sample run, not a bulk buy, which is why no minimum is real, not a slogan.
Branded baseball caps in four steps
Choose your baseball caps
Structured or unstructured, flat brim or curved, embroidered or printed with your logo.
Add your logo
Upload in the customizer or send it to us.
Approve a free proof
We send a digital proof before production.
We make and ship
Made in house in 2 to 3 business days, then shipped with tracking, about 2 to 5 days in the US.
Live design studio
Design your custom baseball cap in minutes
No design experience needed. Upload your logo, drop in names or text, pick your colors and sizes, and see it on the cap in a live preview, all in our own studio.
- Upload your logo or add text Drop in your artwork or type names. We position it for you and send a proof.
- Embroidery or printed finish Choose stitched embroidery or DTG and DTF print, plus your thread or ink colors for a clean, durable mark.
- Free proof before we make it Approve a digital proof of your exact baseball cap. No minimum, no setup fees.
Names and text included at no extra cost.
Order more custom baseball caps, pay less per cap
Custom baseball caps start at $14.99 each with no minimum and no setup fees. Standard bulk discounts apply as your quantity rises.
More beanies, lower price per beanie
Embroidered or printed, up close
Every logo is decorated in our own US workshop. Pick raised, defined embroidery stitched right into the fabric, or a sharp DTG and DTF print with bright color and fine detail. We match the method to your art and your cap so it lasts wear after wear.
- Embroidery or DTG and DTF print, your choice
- No minimum and no setup or digitizing fees
- Free digital proof before we run your order
Embroidered or printed in-houseCurved brim or flat brim: which cap fits your team?
Two ways to wear your logo. Both are decorated in-house with no minimum and a free digital proof before we run your order. Here is how the curved-brim and flat-brim caps compare.
| Compare | Curved brim capRichardson | Flat brim capYupoong |
|---|---|---|
| Look | Curved brim, classic structured crown | Flat brim, modern low-profile |
| Material | Cotton twill, midweight structured | Lightweight poly blend, relaxed crown |
| Fit | Adjustable strap, one size fits most | Snapback or fitted, sits slightly lower |
| Best for | Sports teams, outdoor crews, everyday brand wear | Streetwear brands, youth teams, promotional events |
| Sizes | One size, adjustable | One size, snapback, or fitted S to XL |
| Decoration | Embroidery, DTG, or DTF, no minimum | Embroidery, DTG, or DTF, no minimum |
| Stocked colors | Black, navy, gray, and more on request | Black, white, khaki (more on request) |
| From | $14.99 each | $16.99 each |
| View Richardson beanies | View Yupoong beanies |
Single caps start at $14.99. Exact tiered pricing for 12+, 50+, and 100+ comes back on your quote. Adjustable sizing fits most adults, and youth sizes are available on select styles. Ask on your quote.
How your baseball caps are made
Real embroidery and print, decorated and finished in our own shop.
Embroidery or print, your call
We embroider your logo straight into the front panel for a raised, durable finish, or run DTG and DTF print when you want full-color detail across the face or brim.
We digitize your artwork
Our team turns your logo into clean stitch files or print-ready art and shows you a proof to sign off, so the result matches your brand.
Made to be worn hard
Quality cotton twill and poly blend caps built for daily wear, finished and checked by hand before they ship.
Case study
How a growing team kitted out its crew in branded baseball caps
A growing local business outfitted its crew in custom embroidered baseball caps from a single sample, with no minimum and a free proof. See how it came together.
Why custom baseball caps from Arklavo beat the usual options
Real stitched embroidery or print, no minimum, and days not weeks. It is a combination no promo shop, online marketplace, or local embroiderer offers all at once.
| Option | Real stitched embroidery | No minimum | Days, not weeks |
|---|---|---|---|
| Promo shops | Sometimes | Often minimums | Varies |
| Online marketplaces | Varies by seller | Print only | Varies |
| Local embroiderer | Yes | Often a minimum | Often weeks |
| ArklavoBest value | Yes | Yes | Yes |
Comparison reflects typical offerings in each category, not any single named company. Many no-minimum options apply only to printing, or set a separate minimum for embroidery. Arklavo decorates a single baseball cap with no minimum, by embroidery or print.
What customers say about their custom baseball caps
The digital proof came back the same day and the stitching was crisp on all 48 caps. Reordering for the summer season was effortless.
No minimum meant we tested one cap before the whole season order. The team has not taken them off since.
Spot-on color match to our brand and the embroidery still looks new after a season of wear and washes.
Market outlook
Custom baseball caps are one of the top-selling items in branded apparel
The market data lines up with what we see every week. Branded headwear is the single biggest headwear category in promotional products, and baseball caps are a growing share of that as embroidery moves past 40 percent of the decorated-apparel market. More teams and brands are choosing stitched logos on custom baseball caps for the premium look, and they want it without a fifty-piece minimum. That is the shift we built Arklavo around.
- 13%
- projected yearly growth of the decorated-apparel market through 2030
- $68B
- projected market size by 2030, up from $29B in 2023
- 40%+
- share of the decorated-apparel market now decorated by embroidery, the finish most teams want on baseball caps
Market figures: Grand View Research (decorated apparel market) and ASI Research (US promotional products), 2024. Interpretation by Arklavo.
Everything to know about custom baseball caps
Custom baseball caps are the piece your crew actually keeps wearing. We stock a range of styles from Richardson, Yupoong, Otto, Flexfit, Port Authority, and Carhartt, in curved brim and flat brim, structured and unstructured crowns, and adjustable or fitted cuts. Structured caps keep their shape through hard outdoor use; unstructured caps feel softer and sit lower. Your logo goes on in real stitched embroidery, DTG print, or DTF, whichever suits the artwork and the fabric.
Choosing your custom baseball caps
A structured curved-brim cap reads classic and takes a front panel logo well. A flat-brim or low-profile cap feels more contemporary and works for brands with a streetwear edge. We carry curved and flat brim styles from Richardson, Yupoong, Otto, Flexfit, and Port Authority, in adjustable and fitted cuts, in black, navy, gray, and khaki with more shades on request.
Embroidery, DTG, or DTF
We embroider your logo into the front panel or side for a raised, durable finish, or run DTG and DTF print when you want full color across a large area. Embroidery holds up best for long-term team and staff wear, while print suits detailed art and gradients. We digitize your artwork in house at no charge before a proof.
Ordering, no minimums, and reorders
There is no minimum, so you can order a single baseball cap to check the color, fit, and decoration before a full run, and the price per cap falls as the quantity rises. We send a free digital proof before anything is made. Once your logo is on file, reorders are simple.
Custom baseball caps suit sports teams, outdoor crews, brand activations, event staff, corporate teams, and anyone who needs a head-to-toe branded look. Embroidery looks sharp on the front panel or side; full-color print covers detailed artwork and gradients. Pick a curved brim for a classic athletic look or flat brim for a streetwear edge. Send your logo and quantity for a quote
Baseball cap sizing and fit
Baseball caps are adjustable or fitted, not one-size universal. We carry adjustable styles that fit most adults, plus fitted sizes on select styles. Here is how to size a run for a team, and how curved-brim and flat-brim styles wear differently.
Adjustable or fitted
Most styles feature an adjustable strap or snapback that fits most adult heads. Fitted styles come in numeric sizes, typically S to XL, and deliver a cleaner, more tailored look. If your crew wants a consistent branded look, adjustable caps are the easiest to order across a team. We can sort a full size run on your order, and youth sizes are available on some styles. Ask on your quote.
Fit by style
A curved-brim cap wears like a classic athletic piece and suits a wide range of head shapes. A flat-brim cap sits a touch higher and fuller and pairs well with a streetwear or youth-sports look. Structured crowns feel more polished; unstructured crowns break in with wear. Tell us the look you want and we will match the style and size run.
Built to last
Whether your logo is embroidered or printed, we set it to hold up through real use, so it won't crack, peel, or fade, wear after wear.
Spot clean or hand wash cold to keep the crown shape and the decoration sharp. Avoid machine wash for structured caps.
Get your custom baseball caps branded
Sports teams, brands, outdoor crews.
Send your logo and quantity for a free proof and a quote. No minimum, free US shipping over $150, 15% off your first order with FIRST15.
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