How to Plan a Team Size Run
A size run is how many of each size to order for a group. Enter your headcount and pick the group type, and this gives a recommended distribution off the typical American adult bell curve, which you can edit row by row. Mixed crews skew toward medium and large, sports teams run a touch larger, offices skew smaller, and a mostly-women group shifts toward small and medium. Always order a few spares and round larger, since a shirt that is slightly big beats one that does not fit. Export the run as a CSV to hand straight to us for a quote, with no minimums.
FAQ
A size run is the breakdown of how many of each size to order for a group, for example 3 small, 7 medium, 8 large, and so on. This tool builds one from your headcount and group type, which you can then edit.
Start from a typical size distribution and scale it to your headcount, then adjust for your group. This tool does that automatically and lets you edit each size to match your crew.
For a mixed US adult group, a common run is about 15% small, 30% medium, 30% large, 15% XL, and 10% 2XL. Sports teams skew larger, offices smaller, and mostly-women groups skew toward small and medium.
Yes. Order a few spares and round larger where you are unsure. A slightly large shirt is wearable, while a too-small one is not, so extra larges are safer than extra smalls.
Send a one-line form asking for chest measurement in inches, or usual size, then adjust the run. For accuracy on a big order, measurements beat memory.
Yes, with no minimums. Export your run as a CSV and send it over, and we will price and produce exactly those sizes with two-day shipping.
Last updated July 1, 2026